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Product Description
Introduction for standard Coating Booth:
- Easy to assemble structure.
- Both inner and outer rooms are easy to clean.
- There are two groups of automatic spray guns on each side of coating booth.
- Compressed air connectors on each side of the booth.
- There are two groups of manual spray guns on each side of coating booth.
- There are shielded sections at the entrance and exit in order to stop drifting powder from spilling out of the booth.
- There are six groups of "the three prevention illumination" at the roof of coating booth. The lighting level is not less than 300 lux.
- There is a group of emergency stop button at the master control position in case of urgent situation to stop the suspension chain immediately.
- Highly customized nonstandard coating booth is also available.
- The outer room can be built by user according to their own situation.
The Coating booth can be customized according to client's desire. We can also customize the corresponding coating production line based on product characteristics.
The Process of Powder Coating Line:
1. Surface Preparation: |
The first step in the powder coating line is the surface preparation of the aluminum profiles. This stage is essential to ensure proper adhesion of the powder coating. Surface preparation may include cleaning, degreasing, and removing any contaminants from the aluminum surfaces. |
2. Pre-Treatment: |
After surface preparation, the aluminum profiles undergo a pre-treatment process to enhance coating adhesion and corrosion resistance. Common pre-treatment methods include chemical cleaning, phosphating, or chromate conversion coating. The pre-treatment prepares the aluminum surface for better powder adhesion and improves coating performance. |
3. Drying: |
Once the pre-treatment is completed, the aluminum profiles are passed through drying ovens to remove any remaining moisture from the surface. Dry aluminum surfaces are crucial for proper powder coating adhesion and finish. |
4. Powder Coating Application: |
The dried aluminum profiles are then ready for powder coating application. The powder coating material is electrostatically charged and sprayed onto the aluminum profiles using powder coating guns. The positively charged powder particles are attracted to the grounded aluminum profiles, adhering to the surface uniformly. |
5. Powder Curing: |
After powder coating application, the aluminum profiles are transferred to curing ovens. In the curing ovens, the powder coating undergoes a thermal curing process. The oven's heat causes the powder particles to melt and flow, creating a continuous, smooth coating film. The curing process also chemically cross-links the powder particles, ensuring a durable and hardened finish. |
6. Cooling: |
Following the curing process, the coated aluminum profiles are allowed to cool down. This cooling phase stabilizes the coating and ensures it maintains its properties and appearance. |
7. Quality Inspection: |
After cooling, the coated aluminum profiles undergo a thorough quality inspection. The inspection involves checking the coating thickness, appearance, adhesion, and overall quality to ensure it meets the specified standards. |
Scan the code to customize your powder coating line now!
Feel free to contact us to get your exclusive design proposal. We can also customize other types of coating production line based on product characteristics.
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