| Customization: | Available |
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| After-sales Service: | Guide Equipment Installation and Use |
| Warranty: | 2 Years |
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Production line flow: Welding area loading (manipulator puts cabinet body and door panel on two stations respectively) → metal grinding (robot polishes the weld seam of the cabinet body, manually polishes the weld seam of the door panel and polishes the overall plane) → wipes the phosphating solution → moisture drying (40- 50°C)→manual scraping of putty→putty drying (40-50°C)→manual grinding of putty→workpiece accumulation (about 100 sets)→transfer to mechanical loading→manual dust blowing (electrostatic dust gun blowing)→automatic Spraying+manual spraying→powder solidification (200°C, 18min)→air cooling→manual installation of casters→human-machine assistance to lower the parts to the AGV car
The Process of Powder Coating Line:
| 1. Surface Preparation: | The first step in the powder coating line is the surface preparation of the aluminum profiles. This stage is essential to ensure proper adhesion of the powder coating. Surface preparation may include cleaning, degreasing, and removing any contaminants from the aluminum surfaces. |
| 2. Pre-Treatment: | After surface preparation, the aluminum profiles undergo a pre-treatment process to enhance coating adhesion and corrosion resistance. Common pre-treatment methods include chemical cleaning, phosphating, or chromate conversion coating. The pre-treatment prepares the aluminum surface for better powder adhesion and improves coating performance. |
| 3. Drying: | Once the pre-treatment is completed, the aluminum profiles are passed through drying ovens to remove any remaining moisture from the surface. Dry aluminum surfaces are crucial for proper powder coating adhesion and finish. |
| 4. Powder Coating Application: | The dried aluminum profiles are then ready for powder coating application. The powder coating material is electrostatically charged and sprayed onto the aluminum profiles using powder coating guns. The positively charged powder particles are attracted to the grounded aluminum profiles, adhering to the surface uniformly. |
| 5. Powder Curing: | After powder coating application, the aluminum profiles are transferred to curing ovens. In the curing ovens, the powder coating undergoes a thermal curing process. The oven's heat causes the powder particles to melt and flow, creating a continuous, smooth coating film. The curing process also chemically cross-links the powder particles, ensuring a durable and hardened finish. |
| 6. Cooling: | Following the curing process, the coated aluminum profiles are allowed to cool down. This cooling phase stabilizes the coating and ensures it maintains its properties and appearance. |
| 7. Quality Inspection: | After cooling, the coated aluminum profiles undergo a thorough quality inspection. The inspection involves checking the coating thickness, appearance, adhesion, and overall quality to ensure it meets the specified standards. |
More related products please click: Powder Coating Production Line / E-coating Production Line / Liquid Painting Line / Coating Booth / Automatic Spray Gun / Manual Spray Gun / Cyclone Recovery System / Powder Supply Center and more...
We provide transportation, installation, commissioning and technical training. During the warranty period, we provide equipment accessories free of charge (except for failures caused by vulnerable, consumable parts, user factors and force majeure). After the warranty period, we continue to provide services for a fee.
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